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3D Printlife - FibreTuff Medical Grade Bone Filament

$329.00
SKU 175PAPC750G
Why Buy From Project 3D Printers

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FibreTuff

FibreTuff produces superior 3D printed bone models with high strength & radiopacity

FibreTuff is comprised of FDA compliant advanced biomaterial compounds for producing 3D Printed parts in the medical industry.  FibreTuff has already passed NAMSA Class I testing governing cytotoxicity and skin irritation, as well as USP Class VI testing for Class II, and eventually Class III 3D Printed medical devices and implants.  FibreTuff’s strength is ideal for medical, dental, and veterinary pre-surgical models. Every inch of FibreTuff is produced under expert supervision at our medical grade extrusion facility.


Desktop FDM Compatible: FibreTuff II rivals Nylon-12 in strength to weight ratio but prints at 230℃ making it compatible with most desktop FDM printers.

Using FibreTuff 3D Models for Orthopedics:

FibreTuff produces superior high strength anatomical bone models with radiopacity for femurs, calcaneus, talus, metatarsal, skull cap, mandible, sacrum, etc.

Simulating Surgery:

  • Pre-surgical simulation, assessment, training & planning.

  • Practice drilling through bones using models 3d printed that match patient specific anatomy.

  • Practice securing implants in place, including exactly where and how deep to drill or cut bone with the proper insertion angle.

  • Improved surgical outcomes for patients.

  • Reduced operation times.

  • Increased effectiveness of medical/surgical education and training.

  • Ability to drill, saw, screw, machine, and laser cut.

  • Anatomical accuracy of model in respect to patient.

  • Realistic mechanical properties for cortical and inner bone.

     

A virtual reality simulator for orthopedic basic skills:

https://www.sciencedirect.com/science/article/pii/S1532046410000857

A virtual reality simulator for orthopedic basic skills:

https://www.sciencedirect.com/science/article/pii/S1532046410000857

 

FibreTuff testing for medical use:

FibreTuff has passed Cytotoxicity and Skin irritation tests  and USP Class VI testing for temporary implants performed by NAMSA a regulatory approved testing company for medical devices and implants.

https://img1.wsimg.com/blobby/go/4fc374e5-752e-4d9c-9806-458efb923e97/downloads/1ctm036vf_436640.pdf?ver=1552394514020

https://www.namsa.com/toxicology/usp-class-testing/

FibreTuff biomaterials for anatomical models and medical devices:

The 3D Printed medical devices printed with FibreTuff show significant improvement in both chemical and thermal properties . FibreTuff can be 3D Printed into 70um to 100um porous filters with  a wide processing window and no visible degradation of cellulose fibers when printed at recommended temperatures. 

High Strength or Pliability: Our FibreTuff filaments can be produced in multiple formulations for applications requiring high impact or compression strength, or a high degree of flexibility.  

Strong & Affordable: FibreTuff is a cost-effective alternative to high-performance materials such as PEEK and is recommended for high strength applications where FDA compliant ingredients are required. FibreTuff has high heat resistance and excellent strength to weight ratio.  3D printed parts have withstood 6,000psi. compressive strength.

Desktop FDM Compatible: While PEEK requires printing temperatures above 350℃, FibreTuff formulations will print at temps ranging from 210℃ to 260℃

Versatile: Temporary uses include mesh or sutures for surgical use, 3d printed casings for spinal stimulation devices, or even as a scaffold to help grow new bone.

Sterilization: FibreTuff parts utilize standard sterilization methods Autoclave and Gamma irradiation. 

FibreTuff Material Display High level of Radiopacity in Recent Tests

FibreTuff used in X ray and CT Scan at Toledo Clinic.

http://www.bonezonepub.com/2098-fibretuff-papc-material-displays-high-level-of-radiopacity-in-recent-tests

Coating FibreTuff: A range of options yield improved adhesion for better part strength as well as adhesion of specialized coatings.

Circuitry: FibreTuff’s adhesive properties support advanced printing technology for printing electronic circuits allow 3d printed circuits to be placed on or embedded into 3d printed parts. These circuits may contain sensors for monitoring environmental or mechanical conditions experienced by an implant or other device, which can help to monitor the health of both the patient and the device and to warn of possible problems.  These sensors could measure temperature, pressure, motion and other factors that would send the information to a doctor.  A sensor could also measure balance and equilibrium on a person that has orthopedic surgery or monitor a wound for infection by measuring temperature changes.

 

Post Processing: FibreTuff parts can be laser cut or machined; e.g. drilling, sawing, turning milling, etc., without the need for annealing.  Hydrophobic ingredients also lower moisture uptake and reduce drying time.

FibreTuff compounds have a low specific gravity .99 - 1.04 based on ASTM D792-13 testing and water absorption < .24% based on ASTM D570-10. 

The melt flow rate is approx. 15-20 grams per 10 min. per ASTM D1238-13.

 

Recommended Settings

Nozzle Temperature: 220°C - 240°C with cooling fan off. Use .6mm nozzle if available.

Print Bed: Set to 95°C or higher.

Print Surface: We recommend sanded PEI sheets for best adhesion.

Build Chamber: Try to maintain an enclosure temp of 80°C

Print Speed:  40-55 mm/s with 0.25mm layer height, and retraction at 1.5

Infill: Set to triangular, cortical bone is 100% infill while inner bone should be around 95%

Drying: Once opened FibreTuff can absorb moisture and we recommend drying at at least 80°C for a few hours before using to improve performance.

Order Confirmation:

As soon as you place your order, you will receive an order confirmation e-mail. This means that we have received your order in our system and pre-authorized your credit card for the purchase.  As soon as we receive your order, we automatically reach out to our suppliers to confirm that it is in stock and available for immediate shipment.  If your item is on backorder or unavailable, we will void the pre-authorization and reach out to you via e-mail.  If your item(s) are available for immediate shipment (within 5 business days), we will process the charges and submit the order for shipment.

Order Shipment:

If your order is in stock and we process the charges to your credit card, it will ship within five business days from the date of your order.  We will send you tracking information within 24 hours of your order leaving the warehouse to the e-mail address you provided when checking out.  If you do not receive tracking information from us within six business days of your order, feel free to follow up with us at sales@Project3DPrinters.com.

Lost, Stolen, Damaged:

Project 3D Printers is proud to partner with Route, the leader in package protection and tracking solutions. By selecting Route+ at checkout your order will be protected from damage, loss*, or theft. In the unfortunate case that your order never comes or is broken upon arrival, you can easily file a claim with Route and receive a replacement or be fully reimbursed. We are excited to offer this service to you and we highly recommend you use Route+ package protection at checkout.

*Claims for packages marked "delivered" must be filed after 5 days and before 15 days from the date the package was marked "delivered." Claims for packages presumed to be lost (where the status is not "delivered") must be filed after 7 days (20 days for international) and within 30 days from the last checkpoint.

If a customer opts out of Route shipping coverage, please inspect the packaging of your item(s) when they arrive, if you notice any damage you should make note of it when signing for delivery.  If your item(s) do arrived damaged, please send photos to returns@Project3DPrinters.com and we will process an insurance claim on your behalf.

Cancellations & Refunds/Returns:

Before accepting a return on a product that isn't functioning as it should, Project 3D Printers reserves the right to exhaust any and all means to resolve and/or repair the malfunction through technical support and replacement parts provided by both the manufacturer and Project 3D Printers.  No return will be accepted without reasonable attempts to resolve the issue(s) first.  All returned products must be returned within 30 days of date of purchase.

Project 3D Printers enforces a strict "No Returns Accepted" policy for opened and/or partially used products, including filament, resin, or any consumable of any size and weight that has been used or opened from its factory and vacuum seal.  Only products and consumables that are unused, and in brand new factory condition are eligible for return to the manufacturer of origin within 30 days of the purchase date.

If a product is found to be non-functional or defective, the product must be returned with its full original contents within 30 days of purchase for inspection of the non-functionality.  If the product is found to be defective or non-functional a full-refund will be given, not including return shipping at the customer's expense.

All orders cancelled after 48 hours are subject to a $20 administration fee, whether or not your order has shipped.  If you order has shipped, you (the buyer) will also be responsible for actual return shipping charges. Refunds will only be issued to the original credit card that you use when placing your order.  Buyer is responsible for and pays a 20% restocking of the value of the returned item(s).  Buyer pays all shipping fees for the returned item(s). 

Customs Fees, Tariffs, Duty Fees and Import Taxes:

Only customers are responsible for their local import taxes, tariffs, duty fees and import taxes incurred during shipping.  To know about your customs import duties please contact your local customs office with this details  (HS Code :8477 Product description: 3d printer or 3d printer kit). If the tax amount is high, we can provide assistance to reduce it.

 

We work very hard to ensure that we offer the absolute best prices online.  If you find another online store that offers a lower price than us within six months of your purchase date please let us know and we will refund your original payment for the difference.  We want you to feel confident that you are getting the absolute best price for the product you are ordering.  If you find that our own website has a lower price for the same item you have ordered within six months of your purchase date will refund the difference as well.

To request your partial refund simply e-mail us a link to the same product on our website, or on our competitors website within six months from the date of your order and we will process the credit accordingly.

Our 100% Price Guarantee has some limitations:

  • You must purchase the item from our website before requesting your Price Match Guarantee
  • Promotions such as rebates and buy one, get one free offers are not eligible
  • The item must be in stock on the competitors website
  • The competitor must be an online store, they may not have a retail location
  • The website can not be a discounter or auction website (ie; eBay, overstock, etc..)
  • The competitor must be an Authorized Retailer of the product in question
  • The Price Match Guarantee includes the item price and the shipping charges, it excludes sales tax